Schwer und Kopka GmbH - effiziente Prozess- und  Werkzeugüberwachung Ihrer Produktionsmaschinen

Goal:

Learning the functions of the MES software and the practical implementation in daily operation.

Content:

Structure and system architecture

Evaluation of the recorded operating data:

  • Analysis of down time behaviour
  • Runtime behaviour
  • Order settlement
  • Working with OEE key figures (degree of utilization, efficiency, quality rate)
  • Machine analyses

Target group:

Directors, Production managers, Unit managers, Production planning, Quality assurance, Controlling, Toolmaking

Duration:

Approx. 4 hours in our training centers in Weingarten or Hilden

Number of Participants:

max. 5 per training

 

 

Goal:

The correct reporting of machine and operating data via the machine terminals

Content:

  • How exactly does the recording of machine uptime and produced quantities take place?
  • Starting, finishing and interrupting orders/jobs
  • Observance of specifications such as cycle rate/speed
  • Correct reporting of down codes (reasons for down time)
  • Reporting SPC checks (if installed)
  • Logging in/out of personnel at the terminal
  • Reporting rejects
  • Reporting batch changes
  • Display of order progress and remaining run time
  • Displaying important job and part documents (at PC terminals)

Target group:

foremen, machine operators

Duration:

approx. 1 hours on site

Number of Participants:

max. 5 per training

Goal:

Learning and deepening of the functions and operation of process monitoring systems.

Content:

What is process monitoring good for? How does it work? Which functions are available?

  • Principle of force monitoring
  • Envelope technology / profiled envelopes
  • SK Puzzle Master
  • Monitoring with Mandonic envelopes
  • Error detection with Foxmatic
  • Monitoring of acoustic emission signals (if available)
  • Trend displays / Diagrams
  • PQI factor (process stability)
  • Article data memory
  • MachineMaster with error curve memory
  • SKAutomaster/Clock setting
  • Roller setup assistance with DMI die match control (where available)
  • Working with MANDON® messages

Practical demonstration and exercises on the device:

  • Setting of sensitivity and tolerance
  • Envelope curve width
  • Timing window width
  • MAN and AUTO operation/STOP-AUTO transition
  • Setting and using the part counters
  • Interpreting information on process analysis correctly
  • Saving article data
  • Using setup assistances correctly

Target group:

Employees from production, foremen, supervisors, setters, production management, QA

Duration:

Approx. 6 hours in our training centers in Weingarten or Hilden

Number of Participants:

max. 5 per training

Goal:

Acquisition of the skills for the independent troubleshooting and the repair of systems for process monitoring. In addition, the operation of the process monitoring systems and their functions are explained in detail.

Content:

Basic system configuration. Explanation of the individual components:

  • Basic functions of process monitoring
  • Sensors for force and acoustic emission
  • Sensor positions on the machines
  • Signal amplification
  • Understanding and interpreting signals
  • Timing sensors / rotary and linear encoders
  • System wiring
  • Power supply, voltages, timing signals, amplifier
  • Evaluation and display unit
  • Main features of device programming
  • Machine interface (relay control), wiring
  • Options

Exercises based on practical examples:

  • Voltage measurement
  • Measuring and interpreting signals
  • Troubleshooting and analysis
  • Basic settings
  • Saving and loading parameters
  • Installing and connecting sensors

Participants:

Industrial electricians, maintenance staff

Requirements:

Successful completion of the basic seminar process monitoring

Duration:

Approx. 6 hours in our training centers in Weingarten or Hilden

Number of Participants:

max. 5 per training

 

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