The MES software SK-go!® is a comprehensive, module-based system for all tasks of data acquisition in the production area. The carefully coordinated modules ensure the necessary consistency of data in all areas. This makes SK-go!® an important component for the implementation of Industry 4.0 projects.
Each module can be individually combined to different expansion stages according to your requirements. The "Tachograph" expansion stage offers a particularly simple and cost-effective "gentle introduction" to the world of production data acquisition. Or you decide for a quick access by recording the data for the calculation of OEE factors. The next stage complements the recorded production data by down time codes and connects them with the finished work orders and products. An extension of your system to the next expansion stages is possible at any time.
A comprehensive software service package makes sure that your system is permanently maintained and kept up to date. Our telephone hotline supports you in all questions concerning the use of your system. Competent employees help with technical questions and problems via remote maintenance or personally on-site at your premises.
With MES Controlling, Process Controlling and Mandonmanager 4.0 you have 3 instruments available which inform you quickly about critical events. Be it in form of a red traffic light in the machine overview, a highlighted machine while scanning the machine park, or by specifically notifying the right persons by e-mail or SMS.
You define individually which criteria should trigger an alarm, e.g.:
In this way, you recognise problems when there is still the possibility to act, and not only during the review of the recorded data! Your "electronic works tour" and the quick reaction reduce plant downtimes, optimise machine performance and avoid losses.
Close...ANDON is a visual management method developed by Toyota in Japan to make processes and functions of production plants transparent and accessible to everyone. Originally, simple indicator lights were used for this purpose. Today, large screens are used which are clearly visible in the various operating areas.
The ANDON-Infocenter of SK-go!® shows on easily readable, comprehensible graphics whether and in which way the machines of the department are currently working. The displays inform on the services provided so far, such as quantities, OEE factors, average setup times and other details. It is visible to everyone whether and where help is needed due to which disturbances.
In addition to the available standard displays, the contents of the ANDON displays can be specifically adapted to the user's requirements by using a configurator.
Close...All relevant order data is taken over through interfaces of your ERP and forwarded directly from SK-go!® to the planned machine terminals. The machine operator knows directly which orders are pending with which products in which quantities and at machine cycle rate. he should run the machine. He starts the current next order from the displayed backlog of orders and finishes it after completion. SK-go!® reports the performance data and the work progress to ERP at regular intervals and also at the end of the order.
The current and the completed orders can be evaluated specifically with regard to:
Document the use of your material batches completely and transparently!
In many areas it is required to provide complete evidence of the batches of material used for each production order. For this purpose, simply enter the batch number when registering the order at the SK-go!® machine terminal or scan it from the batch accompanying label using a barcode reader. If available, SK-go!® asks the ERP system whether this batch has been released for the current order. If desired, the machine remains locked if the batch input is missing or an unreleased batch has been registered.
Now you always have proof of which batch(es) was (were) used for an order. In the event of a complaint, it is quickly evident whether and which further orders were produced with the complaint batch.
Close...Even in the age of Industry 4.0, paper is still widely used in many manufacturing processes. Even in the harsh environment of production machines, there is always a drawing of the finished product, a machine setting plan, a quality reference as well as the accompanying documents of an order. At this point, besides the problem of contamination of the documents, the question of revision safety always arises. If a document has been modified, all versions in production must be laboriously replaced.
By connecting the MES software SK-go!® to the document structure, documents can be retrieved in PDF format or as graphics directly at the machine terminal. Now all required documents are available online in current revision at the machine anytime. Furthermore, the machine operator is informed which documents are stored for the current job. If desired, it has to be recorded that the documents were also viewed.
Consistently implemented, paperless production can be reality!
Close...Identify energy-saving potentials with the detailed recording of real machine consumption!
With the SK-go!® module EMS you not only record the actual energy consumption of individual systems, but also assign them clearly to the respective machine status. This allows you to quickly identify where energy guzzlers are located, where saving potentials can be exploited and where energy is wasted unnecessarily that is not actually needed at all.
The energy cockpit always shows you the current consumption and warns you if predefined, critical consumption limits are reached. This enables you to control your systems in an energy-efficient way and you avoid being upgraded to more expensive tariffs by your energy supplier in the case of impermissible maximum consumption.
With EMS you can identify saving potentials and optimise your operating costs. The permanent recording of consumptions, their documentation and monitoring are some of the conditions for fulfilling the requirements of ISO 50001.
Close...Make your auditor happy! Seven steps to a successful certification.
Companies in the supply industry are continuously tested through regular audits. They have to prove how the required quality standards are observed. It is good if modern process monitoring systems are already in use on the production machines. This ensures the quality during the running process!
But what do you say to the auditor's following questions:
The ProAudit concept uses our long-standing expertise for repeatable, controlled manufacturing and lays the foundation for successful further audits. In 7 steps, we support you in the right way to score points in the next customer audit by consistently implementing measures to improve quality.
Close...An important function of MES is the feedback of live production data to the superordinate ERP system via suitable interfaces. Our MES software SK-go!® has ready-to-use interfaces to most of the common ERP systems, which are used by many different customers in their daily work. From SAP to Infor, TimeLine to Sage, ABAS to Pro-Alpha and many more - every ERP system can be linked with SK-go!® without great effort. Our interface configurator allows us to realise the quick and easy exchange of data with other ERP systems and also with customer-specific, individually programmed applications.
The interface also ensures regular feedback of order-related performance data and order progress to the ERP system. This guarantees the necessary data flow in both directions. Manual input with subjective data is a thing of the past.
Close...The last one turns out the lights! This or something similar is the brief description of the facility manager.
With the MES software SK-go!®, all auxiliary and supply units as well as energy consumers in production can be controlled as needed. For this purpose, we use an aggregate server via which the connected systems can be switched on or off on demand. For example in many production facilities, the exhaust air locks available for each machine are only open when the machines are actually in production. If a machine is not in operation, the airlock is automatically closed after an adjustable waiting time. Thus, the compressor has to generate less air volume and uses less energy.
The compressed air supply itself can, for example, be switched off completely or line-by-line in an unmanned trailing layer after the last machine has been stopped. Unnecessary air consumption through open valves (leakage losses) is avoided.
For this purpose, the auxiliary units can be controlled by time. The desired unit automatically boots before the start of the first shift scheduled on the respective day and switches off after the end of the last shift.
Close...Never again forget SPC inspections and never let unnecessary inspections take place!
The linking of SK-go!® to your CAQ system ensures that SPC inspections are only initiated when they are actually due. Up to now, fixed inspection intervals were prescribed, now the inspection period is only dependent on the actual running time of the machine recorded in MES or rather on the number of the parts produced. The data exchange of MES with your CAQ system via interface provides decisive advantages:
SK-go!® documents the machine running times and inspection points together. In case of critical queries, e.g. as part of audits, you can immediately prove that the test specifications have been consistently observed.
The MES software SK-go!® offers field-tested interfaces for many leading CAQ systems such as Babtec or Böhme & Weihs.
Close...Optimally distribute orders within a short planning horizon to the available machines!
Let your group or team leaders the freedom to optimally schedule orders within a short planning horizon to the available machines without having a negative influence on the delivery date. With the job distributor of the SK-go!® job center, you can use Drag & Drop to move orders quickly and easily from the work list to a suitable machine or reschedule them from one machine to another.
The job center visualizes the current deadline situation online and calculates delays or advances based on the progress data of the currently running orders from SK-go!®. MES and job center work hand in hand. Initially, all rescheduling takes place virtually, with specification of the resulting schedule. Only when you are satisfied with the results you import the new job sequences to MES and automatically forward the job data to the corresponding machine terminals.
Furthermore, the job center supports you with the following functions
Machine data is the lifeblood of MES, because it determines the efficiency and performance of production systems. Important data such as up and downtimes, quantities produced and cycle rates usually can be tapped easily from the existing machine controls or can be recorded via sensors. Further data, e.g. reasons for downtime, are assigned by manual messages at the machine terminal. The following evaluations of the machine data are available:
By the way: with MES we not only record real production machines, but also various auxiliary systems and aggregates such as
Choose your suitable model from our MES terminal program. All of them are built for usage in harsh industrial environments.
schwer + kopka manufactures a wide range of MES machine terminals. They are built in-house for the use in industrial applications. From the simple low-cost terminal to the comfortable touch-screen device with 15" display for highest graphical demands, our offer provides the suitable recording level for all needs. The terminals automatically determine the important machine data such as up times, downtimes, quantities produced and cycle rate based on the quantity impulses of the connected machines. For this purpose, the terminals offer suitable inputs
We also supply an extensive range of MES terminals with integrated process monitoring functions. They offer tailored solutions for production plants such as stamping machines, forming presses, thread rolling machines and cutting machines, lathes and drills or for joining and assembly processes.
Our large-sized ANDON information boards or the work-centered ANDON client workstations provide fast information in the production area.
Close...Do you know whether your production works economically? Ask the OEE key figures!
In many places, the OEE key figures are an indispensable component for assessing the efficiency of production plants. The OEE is also used internationally in order to compare economic competitiveness.
The so-called "Overall Equipment Effectiveness" (OEE) is a percentage number and is calculated by multiplying the following single shares:
SK-go! has all the necessary data available and calculates the OEE factor and its components on-line. The calculated values are automatically provided in numerous of the available evaluations.
Close...Scorecards provide key performance indicators of a production in easy-to-use overviews. With the PAS (Production Analysis System) module, you can quickly and simply analyse all key figures over freely definable periods of time and machine selections. So tendencies can be recognised, but also correlations with other key figures become apparent.
Typical key figures for scorecards are the performance values of the machines such as OEE, degree of utilization, performance efficiency or the number of pieces produced, but also the times incurred in the respective operating modes such as production, set up or downtime.
With just a few clicks, you can create the right score card for your relevant question. If required, you can print it out and have the latest charts that can be posted on the notice board, for example.
Close...Collect the employee's distribution times on the various plants!
In addition to traditional time recording, by which an employee's attendance time is recorded, many companies want to visualize the employee's distribution times on the various plants. This is particularly the case for productions with multiple machine operation. With SK-go!®, individual employees can log in and out at the MES terminals by entering personnel numbers or by using an RFID chip. If desired, the machine is locked in the absence of personnel registration and is only released after successful registration. The attendance times of an employee at a machine or at a job are recorded and assigned accurately and transparently. Companies with performance-related pay require this information in addition to the objective, tamper-proof recording of machine performance data.
A customer-specific set of rules can be used to determine whether each machine is operated exclusively (only 1 employee) or by several employees, whether the successor automatically deregisters its predecessor, and in what form times are to be reported back to the superordinate ERP system. If there are any questions about a production section, the right contact person can be found quickly and easily thanks to employee registration.
If the entry of employee data is not permitted in your company due to company agreements, SK-go!® naturally works without this data and also does not offer access to it.
Close...Create checklists in the simplest way, which have to be filled in at different times and occasions!
Recurring work such as cleaning services and/or lubrication services, visual inspections, machine condition checks or minor maintenance work must be carried out on production machines. The complete documentation of the work is important, especially as evidence for external auditors or for the plant manufacturer.
With the "Protocols" module, checklists which the operator can or must fill in at different times can be created very easily. For example, you can create a checklist for the machine cleaning as well as for the cleaning of the workplace every Friday during the late shift. The operator fills them out online at the schwer + kopka machine terminal and verifiably confirms that the required work has been carried out. Instructions can also be deposited in the form of operating steps, e.g. for machine adjustment, whose processing must in turn be confirmed by the operator point by point and is thus checked off. The checklists can consist of simple yes/no queries as well as require the entry of numerical values, e.g. when checking machine bearing clearances.
The "Protocols" module can be linked to the "Maintenance" module. After each completed maintenance or repair order on the machine, the maintainer must fill in a prefabricated report and thus confirm that the prescribed work has been done.
Close...Automatically archive all relevant process data in the network!
For the first time, our system PTO 4.0 (Process Tracking Office) allows a comprehensive, complete and automatic documentation of all relevant process data in the network. Now, even for fast processes in series production, you can provide complete proof that production has been carried out with high repeatability, process reliability and in a controlled way, even between the prescribed SPC sample inspections.
For this purpose, the installed process monitoring systems transfer all important data to the PTO server:
A replay function with time lapse allows you to "replay" any batch afterwards so you can quickly detect inconsistencies. PTO 4.0 as a supplement to the classical sample tests such as SPC inspections finally closes the existing gap in documentation. In the event of customer complaints, you can provide comprehensive evidence of how the parts were actually manufactured. Internally, the data is used for targeted problem analyses.
Close...Every machine downtime usually requires the entry of a reason. Only by consistently recording the causes of downtimes you will be able to identify them!
In the case of a machine stop, the MES terminal automatically displays a list of down codes that you have defined for this type of machine. From the offered down codes the operator must inevitably select a reason, otherwise the machine is locked (optionally adjustable). For short stops, you define up to which downtime the entry of a code may be waived.
The resulting analyses of the down codes will show you precisely which reasons lead the "hit parade" for the machine or machine group under consideration. You will know exactly for which disturbances it is worthwhile to remedy.
You also decide which types of malfunction are relevant for OEE and which should not be included in the OEE calculation.
Close...Keep an eye on your process monitoring performance! Always know how well your quality is monitored.
Dial in online directly to any connected machine with a monitoring device and that from any PC in your network. SK-go!®-View makes it possible. This gives you access to all parameters and process data. Equipped with the appropriate user rights, you can even adjust the settings of the process force monitoring remotely.
The important monitoring parameters are archived on the SK-go!® server as part of the our ProcessControlling option and can subsequently be visualized and analyzed for of each produced order.
Close...Know where to find which tool and whether there are still enough in stock!
With the tool storage management you can easily and uncomplicatedly establish different storage locations, from the central warehouse in tool making to the intermediate warehouse "machine". With the SK-go!® tool client, you make the appropriate storage allocations and withdrawals and thus follow the path of all tools through production. This way you always know how many tools are currently in circulation and where they are located.
Close...Simple and accurate! Online recording of tool consumption directly at the machine terminal.
Today, tools are often custom-made and therefore correspondingly expensive. In practice, only little attention is paid to the consumption of tools and thus to an accurate recording of an important share of production costs. The consumption of expensive tools is often only sporadically recorded in the form of incomplete hand-written records and is not always consistently evaluated.
With the tool consumption module, the MES software SK-go!® offers a convenient and, if required, force-controlled recording of used tools. Replaced tool parts are reported directly via the machine terminal or the process monitoring device. If "Tool change" is reported as the cause of a machine breakdown, the tool part list belonging to the product currently being produced appears automatically on the terminal screen in graphical or tabular form. From this, the machine operator simply selects the replaced part and thus reports back the consumption.
Close...See and know at a glance what's going on in the company and what is not!
The workshop overview clearly shows the current state of production. The individual machine symbols can be arranged in size and position so that they reflect the actual hall layout. You create individual workshop overviews for each department and for the entire company. With the user administration you determine which employees have access to the individual areas. For each machine, SK-go!® provides comprehensive information on the current job-related performance data and on the machine performance in the last shifts, days, weeks and months.
The workshop overview provides information for each machine about:
With the MES controlling function, you can also check your entire machine park for critical situations and target attainment. You will receive direct answers to important questions such as:
MES immediately alerts you if there are any deviations from the plan, so that you can still react in an affecting way!
Close...Control due and preventive maintenance work via the actual machine running time!
Conventional maintenance applications are not capable of recording and planning the work that arises on a runtime-controlled basis. They lack information on actual operating hours. Only by linking with the MES data from the machine it is possible to carry out the desired maintenance work economically and at the right time. This caters for real condition-oriented and preventive maintenance. On the other hand, unnecessary work that is not yet due is avoided.
The MES-Software SK-go!® offers the maintenance tool which is linked to the machine data. Due work is planned and initiated according to schedule and/or runtime. An on-line to-do list informs the departments concerned about the current jobs. With the beginning of the work, the maintainer registers on-line at the terminal of the respective machine and receives further information about the type and extent of the maintenance. The completion of the work is also reported and, if necessary, a description of the activities carried out and the parts replaced is added. The required maintenance can be linked with an additional protocol. The maintainer has to check this off in the form of a checklist and thus documents the work carried out.
In addition to the scheduled maintenance, the machine operator can generate a repair order directly at the MES terminal in cases of emergency. Maintenance is immediately informed of an acute problem and can take action. The relevant persons are notified online by email or SMS.
Close...